Master in Engineering Mechanical Engineer
More about me Version in Portuguese
Professional with 17 years of experience in process and product engineering. In the last 4 years, he has occupied the senior level where he participated in the concept, development, installation, start-up and optimization of more than 10 new machining lines for aluminum cylinder blocks and heads. He was co-responsible for implementing new control and production technologies, such as automatic verification using a vision system or 100% automated lines in the chaotic loading concept. His knowledge in Lean Manufacturing and his experience in PCP, analysis of times and methods allowed him to develop a high analytical capacity and a transversal view of the business. Using static tools and methodologies, such as DOE, CEP, CPK, MSA and / or MASP, he obtained considerable improvements in processes and equipment, being these in productivity or problem solving. Accompanied numerous audits of customers and certifying bodies, in addition to preparing specific technical documentation and assisting in the maintenance of quality and OHS systems. More than once, it performed better than expected, which was attested by the matrix-type minibox evaluations that caused an increase in annual bonus payments or single premium. Recently completed the master's degree in industrial manufacturing process at the Federal University of Minas Gerais, with the research theme related to advanced manufacturing (industry 4.0) and process optimization. Graduated in Mechanics engineering, specialization in process and MBA in projects.
A little more about me.
Some of my skills regarding UI and Design.
MS Project; Course and experience with APQP, QSB, VDA; ISO 9001 / TS16949; NR 12;
Set. 2011 - aug. 2017
Machining / Senior Process and Methods Engineer - Definition and implementation of production lines (layout, flow, control plans, technical specification of equipment, technical comparisons, means of control, others). - Project management of lines, equipment or improvements. - Try-out of lines (statistical validation, MSA studies, PPAP samples, CEP implementation, others) - Develop new manufacturing technologies. - Monitoring audits of customers and certifying bodies. - Analysis and optimization of manufacturing processes in order to reduce downtime in operations, - Development of special tools, adjustment of parameters, cost reduction, as well as increased system reliability. - Validation and monitoring of production processes at external suppliers. - Development of control and fixation devices. - Modification of machines and equipment. - Coordination of process teams.
Aug. 2010 - Set 2011
Method and Process Engineer: - Definition and implementation of assembly lines, machining and painting (layout, flow, control plans, technical specification of equipment, technical comparisons, means of control, others). - Try-out of assembly lines, machining and painting (statistical validation, MSA studies, PPAP samples, CEP implementation, others) - Problem solving and process optimization. - Technical analysis of equipment and preparation of technical specifications for purchase and installation of machines. - Analysis of drawings verifying the technical capacity of the plant and definition of actions to meet customer requirements. - Development of machining devices, process control and error approval. - Use of tools to solve problems efficiently (MASP / 8D / Fish diagram - Participation in the coordination of the standardized work pillar of the WCM project.
aug. 2004 - aug 2010
Method and Process / Product Analyst - Analysis of the production process, checking the parameters and optimizing them, in order to increase productivity without compromising on quality; - Definition of work instructions, as well as elaboration of FMEA, control plan, flowcharts and acceptance criteria without compromising the viability of parts and customer requirements. - Audit and analysis of the results of the inspections carried out (CP, CPK, RR process capacity parameters, dimensions, processes, product) and performance, as a result, in the search for the product to meet the requirements. - Relationship with the customer to modify products / specifications, as well as to solve problems. - Use of tools to solve problems efficiently (MASP / 8D / Fish diagram / etc.). - Lean Manufacturing work to increase productivity. Methods and Process Analyst - Activities: Analysis of the process with verification of losses and opportunities for improvement. - Statistical monitoring of the process (CEP), as well as approval of new methods (Cm, Cmk, Cp, Cpk). - Programming of CNC machines and development of tools, devices and suppliers. - Verification and definition of tightness test parameters. - Problem cause analysis and process reliability. Labor Analyst - Activities: Analysis of times and methods aiming at the elimination of waste and consequent reduction in production costs. - Calculations of use of machines and labor aiming at saturation. - OEE calculations, machine / labor efficiency, machine / labor saturation, tolerance study, chronoanalysis, instant observation, brown paper, others. - Control and industrial programming. - Definition and implementation of finishing and / or machining lines (layout, flow, control plans, technical specification of equipment, technical comparisons, means of control, others)
Dec. 2002 - Set 2004
Process technician - Analysis of the production process of serial machining, technical analysis of quotations, development of new tools, devices and suppliers, development of process sheets, calculations of machining parameters and quality assurance (PPAP, APQP, TS16949, QSB).
2018 - 2019
Engineering Mechanics with an emphasis on manufacturing process
2012 - 2013
Industrial Processes and Project Management
2007 - 2011
Mechanic Engineering
Knowing and understanding the predominant wear mechanisms in machining tools is essential for achieving highly stable and competitive production processes. Over the past few years, the machining tools have used, aiming to improve their tribological characteristics. Temperature is one of the major catalysts for wear mechanisms. The factors leading to the appearance of notch wear are not yet fully known. This paper pre-sents an analysis of the behavior of the main mechanisms that led to the formation of the notch wear in a carbide tool coated with TiN, TiCN and Al2O3 layers, during the turning of the ABNT 1045 steel with hard-ness of 83HRB at 350 m/min cutting speed. Using scanning electron microscopy (SEM) and profilometry, we intend to identify the beginning of the formation of wear and its evolution. The results showed that the friction of the chip on the tool flank side, promotes a local temperature increase, activating some wear mechanisms. Moreover, it can be concluded that notch wear is not unique to high temperature resistant ma-terials, but depends directly on a continuous, high heat flux.
Changes in the form of consumption and major changes in the world automobile market are important incentives for the transition of factories to the fourth industrial revolution. The article presents a different view of the insertion of Industry 4.0 in the auto parts factories, focused on machining lines recently installed in these factories. The transformations brought about by advanced manufacturing and its challenges are exemplified with practical applications that are simple to understand. Some of the new technologies offered by the major manufacturers of CNC machines will also be mentioned, in order to envision possible changes that are to come. All analysis was done using the knowledge of those who participated in at least nine implementations of CNC lines, in order to meet the requirements of the new generation of engines recently implemented in Brazil. The complete adaptation of the factories along the lines of Industry 4.0 is yet to come, however, it is possible to see how the automation of processes, monitoring of stages and status, more complete and cloud traceability and the beginning of the dissemination of controls by vision already bring with them essential concepts of Industry 4.0.
To study the mechanisms of wear in order to improve the performance of conventional machining tools is essential to achieving stable, competitive and high-repeatable productive processes. Currently most cutting tools offered in the market have some type of coating, with the objective of improving the tribological characteristics. The temperature is a catalyst for tool wear. This paper presents an analysis of the behavior of the friction generated in the pin-on-disk, sliding the ABNT 1045 steel pins against uncoated carbide discs and coated whit TiN and (Ti, Al) N by PVD. It is intended to evaluate the behavior of the coating layer on heat transfer to the pin. So far, data on the coefficient of friction, temperatures and images of pins and disks were collected by light microscope. This information showed the temperature behavior of the pin relative to the friction coefficient of the discs and coating. The coating with TiN and (Ti, Al) N increased the heat flux for normalized ABNT 1045 steel pin
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ddauriol@yahoo.com.br
ddauriol@gmail.com
+55 (31) 99413-5621
+55 (31) 99413-5621